Chemical Reactors

Asahi Glass Plant

Lab Systems 100ml - 5L

The Reactor-Ready Lab Reactor

Swap reaction vessels in minutes, not hours

Reactor-Ready is designed as a universal reactor work station with a range of easily interchangeable vessels from 100 ml to 5 litres which can be configured to suit the chemistry and scale needed for each project. Easy to use, this one unique framework can replace many, saving money and fumehood space.

Reactor-Ready - Overview

Reactor-Ready - Summary

Reactor-Ready - Videos

Reactor-Ready Duo Lab Reactor

All the benefits of Reactor-Ready with two vessels in parallel or series

Reactor-Ready Duo shares the same unique features as Reactor-Ready but holds two independent jacketed glass reaction vessels. The system can be configured to operate with a single thermoregulator controlling the jacket temperature of both vessels simultaneously; or with two thermoregulators controlling the temperature of each vessel independently.

Reactor-Ready Duo - Overview

Reactor-Ready Duo - Key Features

Filter Reactor, Bench-top - Asahi

(1L, 2L, 3L, 5L)
Reaction + Filtration = Filter Reactor

It achieves Filtration and Reaction with the one apparatus.
The best choice for the customer who needs efficient recovery.

You can choose the standardized (Blue Label) or
custom-made (Gold Label) product depending upon your needs.

Filter Reactor, Bench-top - Features

Filter Reactor, Bench-top - Specification

Filter Reactor, Bench-top - Options

Pilot Systems - 10L - 100L

Reactor-Ready Pilot Lab Reactor

Replace multiple reactor set-ups with a single, universal pilot scale system with interchangeable vessels that can be swapped in minutes NOT hours

Reactor-Ready Pilot Lab Reactor - Overview

Reactor-Ready Pilot Lab Reactor - Key Components

Reactor-Ready Pilot Lab Reactor - Videos

Reaction Unit, Pilot-plant - Asahi

(Double-Walled:10L,20L,30L,50L.100L | Triple-Walled:10L,20L,30L,60L)

Precise and efficient temperature control, minimum energy loss can be realized using our Reaction Vessel.

You can choose the standardized (Blue Label) or custom-made (Gold Label) product depending upon your needs.

Reaction Unit, Pilot-plant - Features

Reaction Unit, Pilot-plant - Specifications

Reaction Unit, Pilot-plant - Parts List

Reaction Unit, Pilot-plant - Options

Ring Baffle Systems

Heat transfer efficiency
Asahi triple walled reactors are fitted with a vacuum jacket and glass ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below freezing point. the jacket is extended over the service nozzle.

Baffle Reactor Performance Comparison

The glass ring baffles force the heat transfer fluid to circulate evenly throughout the jacket and to promote turbulent flow for efficient heat transfer. ASAHI believes that jacket temperature must be precisely controlled in order to control the process temperature. Only Asahi offers this type of technology.

Higher Process Yields
Aside from enabling faster heat up and cool down times, the glass ring baffles also ensure more consistent temperature distribution within the reactor. So called “cold spots” can have significant negative impacts on product quality and yield. Asahi reactors prevent these cold spots offering benchmark production yield and product quality.



Easy scale up
All triple walled reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, performance and easy scale-up modifications.