POLYTRON® PT 2500 E Stand Dispersion Unit (Ecoline)
The PT2500 E is the ideal solution for cost-conscious laboratories. It is able to perform homogenizations with volumes from 0.05 to 2500 ml. The electronic control system continuously monitors the speed and automatically adjusts it, keeping it constant with changing viscosity. The speed is easily seen on the large digital display.
Aggregates with a variety of styles and diameters are available to provide optimum particle size reduction when using this drive. There are many different styles of aggregates available from 3mm in diameter for volumes down to 0.01 mL to 12mm for volumes up to 250mL. If cross contamination from sample to sample is a concern, we offer single use synthetic aggregates in 7 and 12 mm diameters. One of the more recent additions to our line is the PT-DA 20/2 X EC aggregate which was specifically designed for homogenizing tablets.
Advantages
- 500 Watt motor provides sufficient power and high speed necessary for efficient particle size reduction
- Digital motor speed control from 500 to 30,000 rpm
- Aggregate tip speeds up to 32 m/s produce the finest particles possible
- Soft start prevents splashing of homogenate from sample vessel
- Thermal fuse for overload protection
- Speed remains constant even when viscosity changes
- Aggregate replacement using one-handed quick-release coupling
- Insulated motor housing keeps motor noise to a safe, approved level
- Various models of dispersing aggregates which are Easy-to-Clean and designed for many different applications
Accessories
- Vessel holders or anti-slip mats with our stands.
- Glass dispersion vessels which eliminate vortexing and improve homogenization efficiency.
Technical Data
Application volume (ml) min (water) | |
Application volume (ml) max (water) | |
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| |
| 230 V ± 10%, 50 Hz / 115 V ± 10%,
60 Hz |
Speed display (digital / scale) | |
Speed display (digital / scale) | |
Sound Level (dB A) (drive only at 25,000 min-1) | |
Sound Level (dB A) (drive only at 30,000 min-1) | |
Relative humidity max. (%) Storage | |
Relative humidity max. (%) Operating | |
Operating ambient temperature (° C) | |
Protection class according to DIN (IP) | |
Drive Dimensions (L x W x H) | |
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| IEC/EN61326-1
IEC/EN 61000-6-2
EN 61000-6-4
IEC/EN 61010-2-51 |
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POLYTRON® PT 10/35 GT Powerful Stand Dispersing Unit (Ecoline)
The PT 10-35 GT with its 1200 watt motor can be used for applications with operating volumes up to 10 liters. More than 30 dispersion aggregates with different geometries, designs, sizes, materials and coatings are available for selection which tremendously expands the number of possible applications of this unit. The electronic control system continuously compares the preselected rpm speed with the actual speed and adjusts it so that the speed remains constant even as the viscosity increases. More than 30 dispersion aggregates with different geometries, designs, sizes, materials and coatings are available for selection.
Advantages
- 1200 Watt motor provides sufficient power and high speed necessary for efficient particle size reduction
- Digital motor speed control from 500 to 30,000 rpm
- Aggregate tip speeds up to 32 m/s produce the finest particles possible
- Soft start prevents splashing of homogenate from sample vessel
- Integrated overheating, overload and blocking protection
- Speed remains constant even when viscosity changes
- Aggregate replacement using one-handed quick-release coupling
- Insulated motor housing keeps motor noise to a safe, approved level during operation
- Various models of dispersing aggregates which are Easy-to-Clean and designed for many different applications
Accessories
- In order to combine work and ergonomics, we recommend our stands with vessel holders or anti-slip mats.
- To complete our portfolio, we offer diverse glass dispersion vessels in flow-breaking designs.
Technical Data
Application volume (ml) min (water) | |
Application volume (ml) max (water) | |
| |
| |
| 230 V ± 10%, 50 Hz
115 V ± 10%, 60 Hz |
Speed display (digital / scale) | |
Speed display (digital / scale) | |
Sound Level (dB A) (drive only at 25,000 min-1) | |
Sound Level (dB A) (drive only at 30,000 min-1) | |
Relative humidity max. (%) Storage | |
Relative humidity max. (%) Operating | |
Operating ambient temperature (° C) | |
Protection class according to DIN (IP) | |
Drive Dimensions (L x W x H) | |
| |
| |
| IEC/EN 61000-6-2 EN 61000-6-3 IEC/EN 61010-2-51 |
MT 3100 S2
The next generation: New Inline Homogenizing
When testing and optimizing formulas, high process safety is paramount. This system enables processing of complex material systems with absolutely minimal loss of mass and minimal energy. This miniature format production system delivers efficent, replicable results like those of our inline machines used in large volume production.
Benefits
The expert for your laboratory
This system was developed to help you realize your ideas under as realistic conditions as possible in small economic quantities. During subsequent scale-up, the results can be replicated with our large machines. Applications are mainly in recirculation mode.
Depending on the material’s system, the components bind into the finest emulsions or suspensions with droplet or particle sizes down to a few microns. These results are achieved by the machine’s high speed and the resulting peripheral tip speeds as well as precise rotor?/?stator geometry. Depending on the material’s system being process, the desired fineness is achieved after a certain period of recirculations and?/?or using other rotor?/?stator geometries.
Technical Information
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| Four different rotor/stator variants, single-stage |
| Single-phase (standard version) / Multi-phase (with optional injector) |
| Inline product processing / Primarily used in recirculating operations |
| Horizontal, single-stage arrangement / Working pressure up to 6 bar / Working temperature up to 90?°C / Quick coupling for easy disassembly
Quick coupling for easy disassembly / Single-acting mechanical seal with pressureless quench system
Autoclavable working chambers are available / Viton, EPDM or Kalrez seals / Hose nipple connectors G1/8 “ or clamp connections |
| `High-quality 316L stainless steel / Product contact parts electropolished, Standard Ra = 1.6 µm |
| Large selection of recirculation systems |
Coupling & Compatibilities | Type F quick coupling for working chamber |
| 1200 W wear-free high-frequency AC motor / Gearless direct drive / Continuous speed control / Completely enclosed in stainless steel |
| up to 30,000/rpm / autoclavable version up to 18 000 rpm |
| < 62 dB(A) at 30,000/rpm (w/o load) |
| 100 – 230 V ± 10%, 50Hz/60Hz |
| 80% in storage / 80% during operation |
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Protection Class Acc. to DIN | |
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| IEC/EN 61000-6-2/EN 61000-6-3 |
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MT SV
In-Line Dispersers for Sterile Environments
The sterile manufacture of pharma, cosmetic, food and life science requires dispersing technology especially designed for process safety and quality. Among these features are high-grade stainless steel materials, approved static and dynamic sealing systems, designs far-reaching free of dead space and with fine surface finishes, SIP and CIP cleaning possibility, and compliance with the required cleanroom classification.
Benefits
We use our many years of experience in dispersing technology in close cooperation with our customers to continue the development of our MEGATRON® in-line series to meet the highest level of standards. Our MEGATRON® MT-SV Inline Dispersing Systems for sterile production in cleanroom environments are available in four standard sizes and are used around the world.
To meet the precise standards for sterile production the MEGATRON® MT-SV series was designed to meet the highest safety and quality standards in accordance with applicable international guidelines and standards. The highlights of our system can be seen in the column to the left.
The emulsions and suspensions made with the Kinematica rotor / stator dispersing technology are characterized with the tiniest possible particle and droplet sizes and the finest degree of particle distribution. The results are achieved through a wide range of rotor / stator combination geometries graded from coarse to superfine as well as an optimal shear rate. Our engineering team will work with you to integrate our MEGATRON® MT-SV seamlessly into your production system. We can also create custom controls to meet your specifications. Our sales team will be glad to work with you on meeting your requirements.
Technical Information
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| 1000 – 25 000 l/h (Water) |
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| 4.0 – 37.0 kW / Wear-free, water-cooled high-frequency AC motor / Direct drive (gearless) / Fully stainless steel housing / Process control and RECO® speed control |
| Vertical production chamber free of dead spaces / Certified sterile «3A» design for CIP / SIP cleaning / 1 – 3 rotor / stator stages in different types: coarse / medium / fine / superfine |
| Shaft seal with double mechanical seals / All additional seals conform to product shape / Sterilizable barrier pressure system with steam condensate production incl. connection fittings |
| 1.4435 / 1.4404 / 316L stainless steel / Electropolished / Surface finish ≤ 0.8 Ra or ≤ 0.5 Ra / Standard with clamp connections / Material certificates EN 10204 / 3.1 on request |
| Available for various cleanroom classes / Cleanroom decontamination models on request |
